Vent, Valve & Volt
Furnace keeps turning on and off

This one needs a licensed pro

Shut the furnace off: possible cracked heat exchanger

Short cycling with soot or a burning or metallic smell can point to a cracked heat exchanger. Shut the furnace off and call an HVAC technician today.

Why this happens

Lennox lists soot around the burners or vents, a burning, metallic or chemical odor, frequent short cycling and rust as signs of a cracked heat exchanger. Carrier warns that a cracked heat exchanger can leak carbon monoxide. Lennox's advice is to shut off the furnace, ventilate your home, and contact an HVAC professional.

What to do right now

  1. Set the thermostat to Off, then turn off the furnace's power switch.
  2. Open windows to ventilate the house, as Lennox advises.
  3. If a CO alarm sounds or anyone feels headachy, dizzy or sick, get everyone outside and call 911.
  4. Call an HVAC technician and don't run the furnace until it has been inspected.
  5. Don't open the furnace or try to clean the soot.

What to tell the HVAC technician

  • What you saw or smelled, and where: soot, rust, a burning, metallic or chemical odor.
  • How long each heating cycle lasted before it shut off.
  • Whether any CO alarm has gone off, even briefly.
  • The brand, model, serial and approximate age of the furnace.

Build the full list: what to tell the HVAC technician.

Start this troubleshooter over

References (every fact above comes from one of these pages)
  1. Lennox: Signs of a cracked furnace heat exchanger
  2. Carrier: Furnace short cycling

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